Hypertech Water Heater 41042 User Manual

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IN-LINE POWER TUNING MODULE
2003-2004 Ford 6.0L Power Stroke
®
Super Duty F250/F350 & Excursion
Part #41042
STEP-BY-STEP INSTALLATION
INSTRUCTIONS
® Power Stroke is a registered
trademark of the Ford Motor Company
Part #593
© 2004-2005 Hypertech, Inc.
Revised 8.2.05
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1 2 3 4 5 6 ... 18 19

Summary of Contents

Page 1 - INSTRUCTIONS

IN-LINE POWER TUNING MODULE2003-2004 Ford 6.0L Power Stroke®Super Duty F250/F350 & ExcursionPart #41042STEP-BY-STEP INSTALLATIONINSTRUCTIONS® Powe

Page 2

101. See Figure N. Locate the fuse block panel. The panel is marked “Fuse Panel” in the upper left corner. Using a flathead screwdriver, loosen the fo

Page 3

115. See Figure Q. On the Hypertech Rotary Power Selector switch, remove the mounting nut and washer from the switch shaft. There is one (1) additiona

Page 4 - INSTALLATION INSTRUCTIONS

1210. See Figure S. From the engine side, pull the connector and cable through the firewall. Attach the connector to the main Hypertech cable by mati

Page 5

13USER INSTRUCTIONSNOTE: Due to the adaptive learning strategy, the vehicle will need to be driven about 10 miles (or 15 minutes) on the 0 position (s

Page 6

14What To Do Before Taking Your Vehicle In For ServiceIf you take your vehicle to a dealer or mechanic for service,you must first restore the vehicle’

Page 7

SPECIALTY AUTO PARTS CONSUMER’S BILL OF RIGHTSYour Rights To Personalize Your VehicleArticle 1: You have the Right to buy high-quality, reliable afte

Page 8 - C6 connector

16Typical Performance GainsNOTE: All dynamometer tests are performed under controlledconditions. Results may vary, depending on the specific vehicle,a

Page 9 - Figure L

T-Shirts Part #Short Sleeve - Small 600Short Sleeve - Medium 601Short Sleeve - Large 602Short Sleeve - X-Large 603Short Sleeve - XX-Large 604Short Sle

Page 10

Notes

Page 12 - Figure S

2Kit Contains:Hypertech Power Tuning ModuleWiring harness (connectors are marked for easy installation)Hypertech rotary switch assemblyHypertech mount

Page 13 - USER INSTRUCTIONS

3PLEASE READ BEFORE INSTALLING THE HYPERTECH IN-LINE POWER TUNINGMODULE FOR THE 6.0L POWER STROKESpecial instructions for the 6.0L Power Stroke2003-20

Page 14 - PRODUCT WARRANTY

4INSTALLATION INSTRUCTIONSI. Disconnect the batteriesFor specific instructions and precautionary steps regarding recommendations for battery disconnec

Page 15 - CONSUMER’S BILL OF RIGHTS

5II. Locate the Powertrain Control Module (PCM)6. See Figure B. Locate the powertrain control module (PCM). It is located on the right side of the eng

Page 16 - Typical Performance Gains

68.See Figure D. The cable for the center connector lies in the space between the battery and the power steering fluid reservoir. Pull the connector a

Page 17 - Hypertech Merchandise

7IV. Position the Hypertech mounting bracket & PTM11. See Figure G. Keeping the Hypertech cable out of the way, position the mounting bracket on t

Page 18

814.See Figure J. Route the remaining large connector (marked C4) on the Hypertech cable between the power steering fluid reservoir and the brake flui

Page 19

916. Re-install the battery cover onto the primary battery (driver’s side of the engine compartment). Make sure the cables around the cover are posit

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